”, Journal of King Saud University-Engineering Sciences 30 (3) (2018) 207 – 217. However, SMEs are ill equipped and lack resources to undertake this digital shift. The simulation was conducted in parallel with design engineering completed in 2004. Simulation is used to describe and analyze the behavior of a system, ask what if questions about the real system, and aid in the design of real systems. These products were undergoing clinical trials, and the manufacturing processes remained unclear while US Food and Drug Administration (FDA) approval was pending. After the analysis, the annual Specific processes and strategies, such as JIT or Lean, can be modeled and simulated in manufacturing simulation software. Avoid transportation and system delays. Jul 1, 2008 · In a case study done by Greasley [25], the total space of textile manufacturing facilities was modelled using simulation by defining entity, product attributes about workstations, queue and May 1, 2007 · Abdulmalek and Rajgopal (2007) analyzed the benefits of Lean and VSM through simulation: A case study was carried out on the process sector in a steel mill [50]. Ahmed, A. This set of information is the basis of the simulation model used in order to receive an output analysis Aug 4, 2020 · Case study example on the process of the DME (Di-methyl Ether) from NG (natural gas) on the unit of the Catalytic reactor (PFR reactor). , Page, J. The term virtual simulation or virtual factory has been defined in multiple ways in manufacturing research, including as a high-fidelity simulation, a virtual organisation, a virtual reality representation and an emulation facility []. Try nowView fact sheet. For the scoring model, the company has selected five criteria. Dec 1, 2010 · A case study, in food manufacturing operating system is modeled and analyzed the behavior of system. : BSA Real time Testcase 1 results. The scoring model was used in this study to select the best improvement model from nine improvement models that have been developed. ALBP is a common problem in manufacturing where a set of tasks with fixed times must be assigned to a series of sequential workstations in order to minimize the total idle time and reduce the assembly cost per product. Alfieri, Workload simulation and optimisation in multi-criteria hybrid flowshop scheduling: a case study, International Journal of Production Research, 47 (2009) 5129-5145. A fast and accurate simulation engine is hidden behind drag and drop controls, drop-down lists, and many other intuitive features that make it accessible for anyone to build a model. AnyLogic helps improve manufacturing processes. The two approaches imply a different underlying conceptual Jan 1, 2020 · Motivation Assembly line balancing (ALB) is a production efficiency improvement strategy that assigns predetermined tasks to work stations while respecting the precedence order and problem- specific constraints. Jan 1, 2018 · Value Stream Mapping (VSM) is employed for the analysis of manufacturing processes. 0 (I4. You’ll discover four short case studies that touch on manufacturing, material handling, and supply chain. LGI chose to model the system using Rockwell Dec 20, 2014 · The performance of the proposed simulation based optimization scheme is illustrated using case studies. The paper deals with a real manufacturing system improving. This paper focuses on material optimization by reduction in raw material size for sheet. Nov 23, 2021 · The goal of the simulation case study was to design a generic simulation model for the quantification of cost–benefit parameters for each stage of the optimization sequence. Modelling provides a safe way to test and explore different “what-if” scenarios [ 9 , 10 ]. It offers an up-to-date treatment of simulation of manufacturing and material A case study of the transition of an electronics assembly manufacturing system from a traditional push production control system to a just in time (pull control system) is presented. Vimal Kumar 1*, Pratima Verma 1, Onkar 1, Suraj Pratap Singh 2, Jitendra Katiyar 2. 0 the opportunities of DES have been raised anew as possibilities of real-time data collec- Jan 1, 2014 · Therefore, this study introduces a color manufacturing line as a case study and the basic application of arena 13. (2002) Automotive case study Sep 7, 2023 · Here, we delve into some intriguing real-life examples and case studies. 0) in manufacturing value chain. Due to a global increase in competitiveness in manufacturing,companies strive to increase the effectiveness of their manufacturing systems. This enables effective analysis, and provides an efficient way to experiment and reduce the costs of testing in the real world. For each specific improvement strategy, a new simulation model was generated in which the simulation logic was adapted according to the differences in the improvement Jan 21, 2010 · These considerations are thoroughly enumerated in (Banks 1998). Remove redundant inspection and testing procedures. A simulation was created in this program, and this reflects the current state of the evaluated production enterprise. sk. [1] [2] However, its use has been limited due to the complexity of some Oct 30, 2023 · A case study in the form of action research, combined with a simulation-based experimental design based on a sample of one Quebec manufacturing SME, serves to validate the implementation of the adapted strategy. 1 Department o f Industrial & Management En gineering . 2 In particular; simulation has played a significant role in evaluation the design and operational performance of an FMS. 0 reduced the number of parts in inventory by 70% and cut makespan by more than 80%. A global increase in competitiveness in manufacturing, companies strive to increase the effectiveness of their manufacturing systems to improve the competitiveness of their products and services. The results of the simulation model are analyzed for the suggestion of improvement. 0) is increasingly presented as the new paradigm for improving productivity, ensuring economic growth, and guaranteeing the sustainability of manufacturing companies. Industry 4. Alternate possible scenarios are compared, and best scenario is selected as a solution of the problem. 2. The following is an elaboration of the key components encompassed in the methodology of a simulation case study. Nov 14, 2010 · Simulation is used to assist in the decision to implement lean manufacturing principles at an existing assembly operation. sujova@tuzvo. All simulation models are created to scale and are presented using 3D visuals, so Jan 1, 2010 · The paper presents a case study on simulation modelling and analysis of a real production line operating in an electronics company. Negahban, J. A number of simulation experiments were performed in order to investigate the influence of various flexible manufacturing system and cellular manufacturing system configurations. We conducted our case study in accordance with the approach recommended by [6]. The application of the principles of lean manufacturing in the field of industrial logistics, where substantial improvements in the replenishment process are necessary, is relevant with the objective of optimising the replenishment flow of raw materials Simulation is an indispensable problem-solving methodology for the solution of many real-world problems. g. Keywords. However, in the era of I4. Both existing and conceptual systems can be modeled with simulation (BANKS, 2000). Simulation has been used for a long time in layout definition already. Objective function defined as a Jan 1, 2017 · Request PDF | A simulation case study on supply chain management of a construction firm adopting cloud computing and RFID | Recently, construction firms have been implementing lean manufacturing also their varying nature are the reason for using simulation. 405–427. 1016/j. Feb 1, 2020 · The proposed simulation model results are demonstrated and verified in a case study using the configurable assembly Learning Factory (iFactory) in the Intelligent Manufacturing Systems (IMS Jan 18, 2022 · The problem evaluated in this study is related to the optimization of a budget of an industrial enterprise using simulation methods of the production process. 12. The effect of changing staffing levels in a plant may be seen without putting production at risk. Models are developed for the existing assembly system, as well as for a new system (of similar capacity), that employ these principles. Jul 28, 2022 · Request PDF | A Simulation-Based Framework for Manufacturing Design and Resilience Assessment: A Case Study in the Wood Sector | The advent of modern digital technologies offers new opportunities Computer simulation is the imitation of a dynamic system using a computer model to analyze, evaluate and improve system performance. The new industrial revolution, Industry 4. The VSM analysis leads to improve the process through the reduction of non-value added steps. It is powerful process simulation software with Jul 6, 2009 · Discrete event simulation for manufacturing system analysis: an industrial case stu dy 3. Expand. There are numerous studies on applications of DES that can be found in the literature. The aim of the paper is to. May 5, 2020 · The aim of the paper is to present a case study and to point out the possibilities of using computer simulation for the purpose of increasing the efficiency and efficiency of custom production of a company. Jul 1, 2017 · Recent evidence suggests that little research is conducted on the simulation optimisation of maintenance in industrial systems. 3). 2021. It has been syndicated as the second most popular management science among manufacturing managers. DOI: 10. and Olsen, J. Panel roof, an automobile component is chosen for analysis. 11, No. Dec 1, 1994 · The case shows how the qualitative outcomes of the discrete‐event simulation study led to an analysis using the system dynamics technique that was able to model the decision‐makers in the sales and production process and provide a deeper understanding of the performance of the system. This study aims to apply a lean manufacturing approach via value stream mapping (VSM) in a labeling and packaging company in Bangladesh for the Jan 1, 2009 · Lasa et al. The applications can be designs of production processes, optimization of facility layouts and process parameters, and improvement of Jul 1, 2016 · Value Stream Map ping (VSM) tool, which is defined by Liker. 301 Corpus ID: 246326172; Improving productivity using simulation: Case study of a mattress manufacturing process @inproceedings{GuzmanMoratto2021ImprovingPU, title={Improving productivity using simulation: Case study of a mattress manufacturing process}, author={Hernan Guzman-Moratto and Carlos Uribe-Martes and Dionicio Neira-Rodado}, booktitle={EUSPN/ICTH}, year Discrete Event Simulation (DES) is a robust tool that can strongly support manufacturers in various aspects and stages of production processes thanks to its great agility. Studies are designed to solve specific problems and get answers to specific questions. 0, is a consequ A case study conducted by Bouchard [52] in a manufacturing SME demonstrated that pairing Lean with 4. Read case study FUJIFILM identifies large-scale process changes using Simul8 to increase throughput by 400% - without increasing costs. (2020) ‘Enh ancing Core Manufacturing Simulation Data – a manufacturing simulation integration standard: overview and case studies Yung-Tsun Tina Leea*, Frank H. The goal of this paper is to improve the productivity and efficiency Jul 1, 2006 · PDF | On Jul 1, 2006, Ammar Al-Bazi and others published Improving the performance and reliability of construction supply chain using simulation: a case study for doorsets manufacturing -DOORSSIM Dec 7, 2014 · The performance of the proposed simulation based optimization scheme is illustrated using case studies. [37] ), it has not been used to study the internal returns area Dec 7, 2003 · Manufacturing managers typically commission simulation case studies to support their decision-making processes. Named after the famed Monte Carlo Casino in Monaco, the technique is synonymous with understanding uncertainty and variability in complex systems. The work carried out in this study optimizes the production lead time through software planning reduces the lead time. The main objective of ALB is to distribute workload evenly among workers and to increase the output rate. May 28, 2021 · The study shows that the educational incentive explored can act as a catalyst for application of simulation and technologies within industry 4. The optimization is often verified by computer simulation (CS) before actual implementation in the factory. Simulation case studies are conducted to analyze and improve the efficiency and effectiveness of manufacturing organizations, systems, and processes. Plant Simulation software. Thus, the simulation method is the best method to identify problems or bottlenecks in the The case study aimed to point out the possibilities of using computer simulation and the simulation program Tecnomatix Plant Simulation to solve problems in a selected production enterprise. The first phase involves factor-screening simulation experiments to identify design and operational factors that have a significant effect on cell performance as measured by a comprehensive annual Describes a case study in which simulation models were developed using a software package SIMFACTORY II. 3. A Case Study Initiating Discrete Event Simulation 87 high to engage in implementation of DES. industry 4. A systematic literature review on the use of discrete event simulation for manufacturing system design and operation problems was elaborated by [12]. Whilst the simulation method has been previously applied in the literature to optimise material flows in automotive assembly plants (e. Sep 14, 2023 · Simulation can be used to study and compare alternative designs or to troubleshoot existing systems. The catalyst is copp The study results indicated a 52 %, 57 % and 58 % improvement in the respective metrics of the best performing proposed model when com-pared to the existing system. Sep 30, 2021 · Tactical manufact uring capacity planni ng based on discrete eve nt simulation and thr oughput accoun ting: A case study of … Adv ances in Produc tion Engine er ing & Manag ement 16(3) 2021 341 May 1, 2007 · Under the given intensified competition in real-world markets and increased customer requirements, manufacturers are subjected to adopt value-added techniques in their manufacturing management. erika. However, the integration with other systems enabling real-time decision-making is recent, and this work will help its consolidation. Jun 5, 2020 · In short, a PPC system provides managers with support for decision making and operations management. Google Scholar Jan 1, 2021 · These results will be validated and assessed through a simulation model developed for a practical case study. In this research, the mixed-line production system and its rescheduling Jan 1, 2019 · A. 0 in manufacturing industry. Different simulators were used to produce a variety of simulation models, and a thorough evaluation framework was constructed to make it easier to choose simulation software for industrial system modelling. 0. Pamukkale Univ Muh Bilim Derg, 23(4), 462-469, 2017 Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi Pamukkale University Journal of Engineering Sciences Value stream mapping and simulation for lean manufacturing: A case study in furniture industry Yalın üretim için değer akış haritalandırma ve simülasyon: Mobilya sektöründe bir Jan 7, 2024 · Manufacturing Company: A Simulation Case Study Yung-T san Jou 1 , Ming-Chang Lin 1 , Riana Magdalena Silitonga 2, * , Shao-Yang Lu 1 and Ni-Y ing Hsu 1 1 Department of Industrial and Systems The present work represents a case study of a glass manufacturing unit producing glass of various thicknesses reveal that production lead time is one of the barrier in obtaining the desired production rate. Plant Simulation. Our goal is to offer a universal and straightforward methodology for simulating a production budget at any level of complexity by presenting it in a specific form. Emphasis is on the unique simulation analysis aspects of the case study. Using a. 2020_03_2019023. The use of simulation modeling as a scientific method in research and in practice brings benefits such as financial, time, material and energy savings, as well as streamlining activities in Jan 1, 2022 · PDF | On Jan 1, 2022, Jagdeep Singh and others published Productivity improvement using value stream mapping and simulation - case studies | Find, read and cite all the research you need on Simulation is used to describe and analyze the behavior of a system, ask what-if questions about the real system, and aid in the design of real systems. The use of simulation based optimization in addressing manufacturing flow problems at a heavy equipments manufacturer using a custom designed meta-heuristic based on Particle Swarm Optimization is presented. The software Simul8® was used to design Mar 8, 2016 · Simulation: A Case Study of a Manufacturing Company. 17973/MMSJ. A. 9 software. Jan 1, 2009 · abstract. This paper de- scribes three case studies in high-speed bottle manufacturing, associated results and inferences. This paper presents Oct 16, 2023 · simulation, optimization, and case studies. FMC Technologies used Simul8 to remove bottlenecks and increase manufacturing throughput by 50% - saving millions in the process. Feb 28, 2017 · We present a two-phase approach to design and analysis of manufacturing cells based on simulated experimentation and response surface methodology using a general manufacturing-cell simulation model. 5, which is based on the concept of visual interactive simulation. 5 Zahraee Seyed Mojib, Rohani Jafri Mohd, Wong Kuan Yew, “Application of computer simulation experiment and response surface methodology for productivity improvement in a continuous production line: Case study. The paper highlights the potential of digital twins in improving product quality, reducing costs, and enhancing decision-making [24]. Several studies have shown that computer simulation is a very useful tool to model and Mar 1, 2024 · The following are some specific examples and case studies that highlight the application of virtual manufacturing in Industry 4. FlexSim is a powerful yet easy-to-use software package for simulation modeling. The model also included the simulation of the transport for production supply and disposal with automated guided vehicles. Nov 1, 2021 · The case study company implemented the proposed solution which was shown to lead to efficiency improvements and to increased system capacity. (2005); Zhou et al. 3, pp. Discrete simulation in flexible manufacturing systems to calculate experimental design input 3. (1) Digital twins for predictive maintenance in Siemens’ gas turbine manufacturing: Siemens employs digital twin technology to create virtual replicas of its gas turbines. 0 lean manufacturing discrete event simulation Simulation and analyze a production line by using Arena: A case study Thanh Tran, Rasoul Rashidifar Department of Mechanical Engineering University of Texas at San Antonio Abstract In many companies and manufacturing systems, Managers and engineers are looking for methods to find problems Dec 25, 2022 · Lean Six Sigma manufacturing project – a business case study’, International Journal of Lean Six Sigma , Vol. This study Nov 23, 2021 · Structure of the simulation case study. The application of the proposed simulation model in the A biotech startup, providing experimental personalized medical treatment, wanted to conduct data-driven pharmaceutical manufacturing simulation to optimize decision-making processes when delivering new products. Jun 25, 2021 · Case study 1: Production logistics of a manufacturer of pharmaceutical products. Smith, Simulation for manufacturing system design and operation: Literature review and analysis, Journal of Manufacturing Systems, 32 (2014) 241-261. Simulation case studies are conducted to analyze and improve the efficiency and effectiveness of manufacturing Aug 1, 2014 · The lean manufacturing simulation model showed the manufacturer how to: Avoid unnecessary material handling. This paper introduces a manufacturing assembly line of starter production as a case study and the Dec 29, 2023 · The case study illustrates the effective use of computer simulation in refining supply chain management within the context of the foundry production process. through simulation models creation. [53] presented a case where modular product structure, Lean, company’s and 4. Nov 5, 2018 · The methodology followed while doing study is a stepwise procedure of a simulation study. Both existing and conceptual systems can be modeled with simulation. In the case studies described, AutoMod® (Rohrer 2003) and Enterprise Dynamics® (Hullinger 1999) were used for simulation modeling. Tecnomatix. Miebach created a simulation model for the intermediate storage of raw materials, packaging, and finished goods. (2008) have proved, based on the case study of an organisation manufacturing plastic casing of mobile phones, that VSM is a suitable tool for redesigning the production systems. Better utilize the existing labor force. The analysis aims to improve the allocation of available production resources Simulation in manufacturing systems is the use of software to make computer models of manufacturing systems, so to analyze them and thereby obtain important information. Model, simulate, visualize and analyze production systems and logistics processes to optimize material flow and resource utilization for all levels of your plant planning, from global facilities and local plants to specific production lines. S. The aim of this paper is to propose a simulation study to assess the advantages deriving from associating plant layout (PL) modifications and the introduction of some key technologies of the fourth industrial revolution in a production and assembling environment of bus transportation vehicles. Anand Sep 14, 2023 · This work presents a multiple case study analysis aimed at depicting a managerial perspective for the implementation of a transformation path towards Industry 4. The company was short Sep 30, 2021 · Nowadays, simulation models have been used to evaluate various aspects of manufacturing systems. Introduction. metal components. commercial May 27, 2022 · Background: Replenishment process is one of the success factors for a more efficient management of operations and a regained profitability. ”. 1 Excerpt. Simulation technique is applied to analyse the existing manufacturing system and detect factors with significant impact on its capacity. Many scientific papers presented the use of various simulation techniques in decision-making processes. Reduce warehouse floor area by 37%. Using the system dynamics approach to An actual assembly line manufacturing system was used in a case study to evaluate software. Jan 7, 2024 · In this study, a simulation case study was applied as the methodological approach. The simulation model developed Aug 1, 2014 · A major tire manufacturer contracted with LGI to model and analyze a final finish modernization plan for one of its tire plants located in the southeastern United States. Typical assembly line with main line and feeder lines. [1] as a map that captures the m aterial and information f low, which helps identify losses in the system. May 3, 2011 · Last but not least, regarding the design of lean manufacturing systems through simulation, a case study of an organization following a job shop production system to manufacture doors and windows Sep 25, 2022 · Abstract. procs. The calculation of such production schemes, in most enterprises, is A Simulation-Based Study Of Thermal Power Plant Using A Fluid Dynamic Model And A Process Simulation Model A Simulation Framework For The Design And Analysis Of Healthcare Clinics A Supply Chain Model Of Hip Stem Prostheses Produced Using 3d Printing: A Comprehensive Description Of The Simulation Model Aug 18, 2022 · The accumulation of process waste in the production line causes fluctuations, bottlenecks, and increased inventory in workstations disrupting process flow. View Show abstract May 26, 2019 · The second stage of the modelling work included further developing the 2D factory simulation into a virtual simulation model (Fig. First, define the specific objectives of the simulation case study, Oct 6, 2020 · Simulation method was used for modeling the system. 46. In this paper, a simulation model for production planning and setup optimization is presented, and its application to a printing company is further illustrated through a case study. The Monte Carlo Simulation (MCS) is not merely a fascinating blend of probability theory and computational prowess. 0 were implemented, and the company’s revenues rose from USD Jan 1, 2019 · A case study of the final stage, module manufacturing, of TFT-LCD is provided for illustration of the developed mechanism. A case study shows the way to solve the problems in manufacturing by using discrete-event simulation. Thus, there may be a lack of understanding of the potentials of DES, especially among SMEs [18]. . Eliminate redundant/unnecessary part flow times and inventories. Nov 6, 2018 · This research aimed to bridge the gap for a simulation case study from a large UK-based manufacturing company. PDF. Riddicka and Bjo¨rn Johan Ingemar Johanssonb aManufacturing Systems Integration Division, National Institute of Standards and Technology, Gaithersburg, USA; bProduct and May 23, 2022 · Small and medium enterprises (SME) face various challenges in order to remain competitive in a global market. This study was designed to make an important contribution to the field of simulation-based optimisation of maintenance by presenting two empirical case studies: a tyre re-treading factory and a petro-chemical plant. Jan 7, 2024 · This study obtained production line data through close contact with the case factory, compiled and used the production line data proposed in Section 3 to build a current situation model using FlexSim simulation software, and set the model to a warm-up period of up to between 6 and 12 months of manufacturing time. (2013) Manufacturing system case study: Multi-objectiveresource optimization: Ramírez-Granados et al. In this paper, the optimal process flow that will improve productivity using simulated value stream mapping (SVSM) for decision-making to provide consistency, minimise errors and non-value adding times in the implementation phase of VSM in Jan 1, 2001 · A SIMULATION CASE STUDY OF PRODUCTION PLANNIN G AND . Abdul-Nour et al. (2014) Case study: Simulation-based bottleneck analysis: Patel et al. One of the agents within the supply chain are the suppliers, which are represented by production plants delivering the raw materials to the production system. Implementation is scheduled for 2005 and 2006. present the May 20, 2023 · This study presents an approach to solving the assembly line balancing problem (ALBP) using the Methods-Time Measurement (MTM) time standard and simulation software. As p er Rother and Shook [2 Oct 1, 2017 · Automotive case study: Paint system sequence optimization using branch and bound algorithm: Feyzioğlu et al. These studies are used to evaluate alternative solutions to manufacturing problems in areas such as plant layout, scheduling, capacity planning, capital equipment acquisition, inventory management, and supply chain planning. See how simulation can provide a holistic view of your business to support continuous improvement. Mar 4, 2020 · D OI : 10. zf jl ue eo ym zz sx mq iy sm